Casting Design & Technical Support

Engineering expertise that transforms your design into a reliable, high-performance aluminium casting. With decades of experience in aluminium sand casting through green sand moulding, Alma Foundries supports customers from initial design to finished aluminium castings with dedicated technical expertise. Our technical team works alongside your engineers from the earliest design stages, ensuring optimal castability, improved material performance, and controlled production costs before manufacturing even begins.

Our support includes:

Project Feasibility & Process Assessment

We evaluate each component to ensure efficient, reliable production, considering functional requirements, dimensional accuracy, mold preparation, optimizing mold flow and finishing processes.

Aluminium Alloy Selection & Performance Optimization

We guide customers in choosing the ideal aluminium alloy to maximize component performance, ensure smooth production, and deliver reliable, high-quality castings tailored to their final application.

Partnering with Your Engineers for Casting-Ready Designs

We review technical drawings to support your engineering team, ensuring designs are optimized for casting, with proper draft angles, wall thicknesses, complex geometries, and controlled aluminium flow. When needed, we help refine designs.

Aluminium Casting Tooling & Feeding System Engineering

We design and engineer optimized tooling, gating, and feeding systems to ensure smooth metal flow, process stability, and consistent casting quality.

Process & Tooling Optimization from Prototypes to High-Volume Runs

We optimize tooling and casting processes to achieve consistent quality, efficient production, and predictable results across all series, from prototypes to high-volume runs. Continuous refinement of parameters, mold preparation, and process control ensures stable, repeatable, and reliable castings.